spiral bevel gearbox

Ever-Power – The high performance bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox offers been developed with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid design ensures highest performance whilst becoming space and weight efficient
Friction-locked match between shaft and bevel gear
Energy-saving due to high efficiency rating of 98%
Options
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended result hollow shaft for shrink disk (with or with out shrink disc)
customized designs
mounting feet
also available in stainless steel
The EP-Series spiral bevel gearbox products offers 7 several sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, and also universal mounting capability.
Most of these options are created possible by a modular design concept that starts with a cubic casing.
The EP-Series is an extremely versatile products, meeting virtually all of the technical offices requests.
Additional designs:
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide puppy clutch, including a neutral.
EP Series The same as ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Gear Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for ability tranny, high torque, or dynamic applications. These gearboxes feature durable cast iron housings, hardened bevel gears that will be lapped in pairs, and robust bearings all contributing to a trustworthy and optimized performance.
Features
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Merging these features with Ever-Power ability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your model design.
Below is a selection of EP-Series gearboxes. You can find the full product line, with technical specifications and CAD models, right here:
All V-Series
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly construction and adaptability. The efficient and reliable best performer is obtainable in different variations. Like all Ever-Ability spiral bevel gearboxes, they are produced using the present day production approach to ground circular arc tooth according to Ever-Electricity. For customers, this means higher toothing quality and precision as well as even more quickly delivery times.
Angular gearbox with sound shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque upon output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, [4]
Max. input acceleration: N1maxzul [min-1] up to 4500
Strong spiral bevel gearboxes – compact and easy to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide selection of spiral bevel gearboxes will be characterised by top quality and robust performance by virtue of the apparatus housing manufactured from cast iron. Our spiral bevel gearboxes are produced in four different versions. The travel and the steering wheel are mainly made out of Ever-Power spiral gearing providing a noiseless, steady and efficient operation.
Type EP is the standard version where in fact the bedding includes strong single-row deep groove ball bearings upon polished bearing seats.
Type “E” and “P” are gearboxes designed for transmission of high torques in low revolutions. The bearings happen to be solid conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox manufactured according to consumer requirements.
Our spiral bevel gearboxes can be supplied with up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and will be fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes can be found in the following gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes happen to be life-time lubricated and can be supplied in a hygienic version with a lubricant approved for the meals industry, with stainless steel shafts and with a rustproof yellow chromated gear housing. If there is a need for unique shafts or flanges, we’ve great encounter in adapting gearboxes – actually in smaller amounts – or in designing unique gearboxes for instance with gear housings in stainless steel or as accuracy gearboxes with reduced backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears coming from the distinctions in helix angles, they may be generally classified into straight bevel gears, which don’t have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture facilities for directly bevel gears have become rare and the fact that straight bevel gears teeth can’t be polished, making spiral bevel gears which can be polished superior in terms of noise decrease, spiral bevel gears will probably become more common in the future.
Bevel gears could be generally classified by their manufacturing strategies, namely the Gleason method and Klingelnberg technique, which each have differing teeth shapes, and presently most gears use the Gleason method. Incidentally, all gears manufactured by Ever-Power utilize the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all industrial sectors of mechanical engineering.
Our comprehensive manufacturing services and our in-house heat treatment make all of us extremely flexible and responsive. We work together together with you, providing advice and assistance for your specific program, guiding you through idea, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a choice of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three additional shafts, you will find the perfect solution.
Precision of gearing guaranteed by verifiable inspection reviews (single flank test)
Various gearbox quality classes
Numerous special options available, such as reinforced bearings or cooling for operation at high temperatures
Versions for particular requirements such as ATEX or for use in the meals industry
Various corrosion tolerant finishes: aluminium, stainless steel, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have proven their versatility and value time by being extremely precise with very low backlash and very low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is used worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to top quality, diversity, longevity and dependability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears happen to be carefully spaced to allow lubricants to be pass on evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted with a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that require high speed and high torque power. They can help cut consumer costs by providing long-lasting performance with reduced need for maintenance or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced threat of overheating. Curved the teeth and deeper traction between those teeth ensures greater asset availability to boost flexible performance and expand equipment life.
Spiral bevel gears are actually bevel gears with helical teeth positioned in a 90-level angle. The teeth were created with hook curve to provide better versatility and traction. Although they could be considered a hypoid gear, they haven’t any offsets, which indicates they’ll not slip during operation. This ensures smooth, reliable transmission perfect for high-speed, high-torque applications.