EP offers a full range of modular servo gearboxes /worm reducers. The modular design permits configurations with motor suggestions flange and end result pinion for rack and pinion drives, together with solid end result shafts, Hollow bore output, and type shafts for all the positioning applications. The modular style allows for general mounting of the gearbox in virtually any orientation.
Servo-Worm Reducers were particularly developed for employ with the most recent servo motors found in applications that demand exact positioning and repeatability.
These reducers are ideal for applications in material handling, automation, equipment tool, and robotics.
The light weight modular aluminum housing design allows for easy machine integration, and excellent heat dissipation. A multitude of input flanges and couplings can be found to allow easy mounting of almost any servo-motor and tailor made flanges could be accommodated. End result configurations with pinion, hollow bore, or sturdy shaft are available and will be configured for type with motor flange, free suggestions shaft, or both free input shaft and motor flange.
An optimized worm gear tooth design insures large efficiency while at the same time decreasing backlash. Two degrees of backlash are available, Precise or Extra-precise, with backlash levels to less than 3 arc minutes.
Available in 6 sizes
Ratios from 2 to 60:1
Torque Potential up to 4400 Lb.-Ft. (6000 Nm)
Input Speeds up to 6000 RPM
Two backlash amounts – Precise and Extra-precise.
Modular design compatible with rack & pinion system
4 input styles
7 output styles
28 possible standard configurations
Wide range of servo gearboxes, designed to fit almost all servo motors on the market
Designed for the best torsional stiffness and the cheapest angular backlash, meant for the utmost torque and overhung loads
Bush with slot machines and hub clamp for servomotor coupling
Enhanced dimensional compactness due to direct servomotor coupling
Widest range of conceivable servomotors coupling dimensions.
The correct technical solution thanks to a comprehensive range of sizes, gear stages, transmission ratios, designs and nonstandard designs.
High-Torque (HT) Servo-Worm Reducers
This standard selection of Servo-Worm Reducers are simply perfect for use in applications that demand high repeatability, precise positioning and performance. They were specifically developed for make use of with state-of-the-art servo engine technology, providing tight integration of the electric motor to the machine. Angular backlash of less than 1 arc-mins is provided standard.
They can be purchased in four sizes (50 mm to 100 mm center distance) with input speeds up to 5,000 rpm, reduction ratios from 4.75 to 52:1 and output torque capacities up to 885 lb.ft. A wide selection of electric motor couplings and mounting flanges are for sale to assembly to practically all servo motors, and the hollow bore productivity can be utilized to mount result shafts, pinion shafts, or other drive elements.
Usual applications for these reducers include precision rotary axis drives, traveling gantries & columns, materials handling axis drives, zero-backlash axis drives and electronic digital line shafting. Industries offered include Material H, Automation, ling, Aerospace, Robotics and Machine Tool.
Gearing: Internal gear style was optimized to provide an angular backlash of less than 1 arc-minutes in assembly, with the option of “in the discipline” adjustable backlash if necessary.
Bearings: Input angular contact bearings for high input speed, and robust result tapered-roller bearings for great radial and axial load potential.
Housing: Aluminium housing once and for all heat dissipation, with essential type flange for servo motors and universal mounting on any face.
Output: The result bore is available with a compression-type hub or a good ISO 9409-1 flange (see dimension internet pages). We give you a line of components to adapt these outputs to straight shafting, Rack & Pinions, or other gearing types.
This gearbox utilizes a 30:1 ratio worm-travel reduction for applications that require extremely slow and smooth rotational motion. The worm-drive design not only minimizes backlash but likewise eliminates back-driving the gearmotor so a posture can be held even when power isn’t applied. The precision surface 3/8” stainless steel result shaft is backed by dual 3/8” ABEC 5 ball bearings to aid a load from any orientation. The ¼” ABS plastic and light weight aluminum structure provides a rigid framework without adding needless weight and is conveniently installed to any flat work surface by utilizing the base mounting tabs. Our Standard Spur Gear motors will work with this gearbox (motor marketed separately). The Vertical Shaft Worm-Drive Gearbox is perfect for turn-tables, time-lapse systems and low-acceleration applications that require high accuracy and torque.
Motor RPM required = 1 / (minutes per rotation desired / 30)
Example: 1 / (10 minutes per rotation / 30) = 3 RPM motor needed to achieve 10 minutes per rotation (in max speed)
now offers an economical right angle gearhead for employ with small NEMA 23 through 56 and similar little metric servo and stepper motors. These reducers are most appropriate for basic action and source speeds of 2000 rpm where profile program costs are a major consideration.
7 sizes with torque capacities up to 684 Nm
12 exact single stage ratios from 7:1 to 100:1
2 stage ratios available
Inch or metric result shafts
Hollow output standard, insert shafts optional
2D and 3D drawings available online
Flexible servo motor interface
Clamp-design hub provides zero-backlash motor shaft connection
Aluminum diecast housing for low weight
Large end result bearings accommodate higher radial loads
Inch or metric hollow bore with keyway, solitary and dual plug-in shafts also available
Double lip result seals provide maximum protection against contaminants
Face or base installation options, bolt on flanges and torque hands also available
Bronze wheels cast in the result shaft for higher strength
Hardened and ground worm shaft provides soft operation
Reducer completely sealed for universal mounting and long-life lubrication
Two bearing worm support isolates motor bearings from radial and axial loads
Flexible coupling component eliminates electric motor misalignment and bearing wear
Worm Gears are ideal angle drives providing large speed ratios on comparatively short center distances from 1/4” to 11”. When correctly attached and lubricated they function as quietist and smoothest working type of gearing. Due to high ratios likely with worm gearing, maximal speed reduction can be accomplished in much less space than many other types of gearing. Worm and worm gears operate on non-intersecting shafts at 90° angles.
EFFICIENCY of worm gear drives depends to a big level on the helix position of the worm. Multiple thread worms and gears with bigger helix angle prove 25% to 50% better than sole thread worms. The mesh or engagement of worms with worm gears produces a sliding action leading to considerable friction and higher lack of efficiency beyond other styles of gearing. The make use of hardened and floor worm swith bronze worm gears increases efficiency.
LUBRICATION can be an essential factor to boost efficiency found in worm gearing. Worm equipment action generates considerable heat, decreasing efficiency. The quantity of power transmitted at confirmed temperature boosts as the performance of the gearing boosts. Proper lubrication enhances productivity by reducing friction and heat.
RATIOS of worm gear sets are determined by dividing the quantity of teeth in the gear by the number of threads. Thus one threads yield larger ratios than multiple threads. All EP. worm equipment sets are available with either still left or right hands threads. EP. worm gear sets can be found with Triple, Double, Qua and Single-druple Threads.
Security PROVISION: Worm gearing should not be used as a good locking mechanism to carry large weights where reversing action could cause harm or personal injury. In applications where potential harm is nonexistent and self-locking is desired against backward rotation then use of a single thread worm with a low helix angle instantly locks the worm equipment drive against backward rotation.
MATERIAL recommended for worms is usually hardened steel and bronze for worm gears. Nevertheless, depending on the application unhardened metal worms operate adequately and even more economically with cast iron worm gears at 50% horsepower ratings. Furthermore to steel and hardenedsteel, worms can be found in bronze, stainless, nylon and aluminum; worm gears can be found in steel, hardened steel, stainless, aluminum, nylon and nonmetallic (phenolic).
EP also sells equipment tooth measuring devices called Equipment GAGES! Gear Gages lessen mistakes, save time and money when identifying and ordering gears. These pitch templates can be found in nine sets to recognize all the normal pitch sizes: Diametral Pitch “DP”, Circular Pitch “CP”, External Involute Splines, Metric Module “MOD”, Stub Tooth, Excellent Pitches, Coarse Pitches and Unusual Pitches. Refer to the section on Equipment GAGES for catalog amounts when ordering.
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