cycloidal gearbox

Cycloidal gearboxes
Cycloidal gearboxes or reducers consist of four basic components: a high-speed input shaft, a single or compound cycloidal cam, cam followers or rollers, and a slow-speed output shaft. The insight shaft attaches to an eccentric drive member that induces eccentric rotation of the cycloidal cam. In substance reducers, the first track of the cycloidal cam lobes engages cam followers in the housing. Cylindrical cam followers become teeth on the inner gear, and the amount of cam fans exceeds the number of cam lobes. The second track of compound cam lobes engages with cam fans on the result shaft and transforms the cam’s eccentric rotation into concentric rotation of the result shaft, thus increasing torque and reducing speed.
Compound cycloidal gearboxes offer ratios ranging from as low as 10:1 to 300:1 without stacking stages, as in regular planetary gearboxes. The gearbox’s compound decrease and can be calculated using:
where nhsg = the number of followers or rollers in the fixed housing and nops = the quantity for followers or rollers in the gradual velocity output shaft (flange).
There are several commercial variations of cycloidal reducers. And unlike planetary gearboxes where variations are based on gear geometry, heat therapy, and finishing processes, cycloidal variations share simple design concepts but generate cycloidal movement in different ways.
Planetary gearboxes
Planetary gearboxes are made up of three simple force-transmitting elements: a sun gear, three or more satellite or planet gears, and an internal ring gear. In a typical gearbox, the sun gear attaches to the input shaft, which is connected to the servomotor. Sunlight gear transmits electric motor rotation to the satellites which, in turn, rotate within the stationary ring equipment. The ring gear is area of the gearbox housing. Satellite gears rotate on rigid shafts linked to the planet carrier and cause the planet carrier to rotate and, thus, turn the output shaft. The gearbox provides output shaft higher torque and lower rpm.
Planetary gearboxes generally have single or two-equipment stages for reduction ratios ranging from 3:1 to 100:1. A third stage could be added for also higher ratios, nonetheless it is not common.
The ratio of a planetary gearbox is calculated using the next formula:
where nring = the number of teeth in the internal ring equipment and nsun = the amount of the teeth in the pinion (input) gear.
Great things about cycloidal gearboxes
• Zero or very-low backlash stays relatively constant during lifestyle of the application
• Rolling instead of sliding contact
• Low wear
• Shock-load capacity
• Torsional stiffness
• Flat, pancake design
• Ratios exceeding 200:1 in a concise size
• Quiet operation

Ever-Power Cycloidal Equipment technology is the far excellent choice when compared to traditional planetary and cam indexing products.

To view a full description of cycloidal gearbox click right here.

Tags:

Recent Posts

gearbox agricultural

As one of leading gearbox gricultural manufacturers, suppliers and exporters of mechanical products, We offer gearbox gricultural and many other products.

Please contact us for details.

Mail: [email protected]

Manufacturer supplier exporter of gearbox gricultural